Process Advanced M-Sand Plant
PLC controlled ,closed loop process to manufacture Desired quality Sand.
Integrated process includes Crushing, Shaping, Cleaning & Screening
Comparison of M-Sand Plant Grading zone according Sieve Designation
| Sr. No. | Is Sieve Designation | Percentage Passing For | |||
|---|---|---|---|---|---|
| Grading Zone-I | Grading Zone-II | Grading Zone-III | Grading Zone-IV | ||
| 1 | 10 mm | 100 | 100 | 100 | 100 |
| 2 | 4.75 mm | 90-100 | 90-100 | 90-100 | 95-100 |
| 3 | 2.36 mm | 65-95 | 75-100 | 85-100 | 95-100 |
| 4 | 1.18 mm | 30-70 | 55-90 | 75-90 | 90-100 |
| 5 | 600 Microns | 15-34 | 35-59 | 60-79 | 80-100 |
| 6 | 300 Microns | 5-20 | 8-30 | 12-40 | 15-30 |
| 7 | 150 Microns | 0-10 | 0-10 | 0-10 | 0-15 |
| 8 | 0.75 Microns | 0-3 | 0-3 | 0-3 | 0-3 |
Constructional Features
Hopper & Belt Feeder : Hopper along with belt feeder provided for controlled feed as per feedback from PLC
Specialized Vertipact : Special 5 port rotor with hammers for improved crushing performance in tertiary stage (2.5-1.2 mm size particle), It has favourable grain Shape, consistent gradation and low Operating Cost
Diffusion Feeder : The Primary size by size classification taken place before air screen
Air Blower: High capacity forced air blower provided to distribute the particles size wise in air classifier chamber
Air Screen Mechanism : The Air Screen fully automated system that selects and classifies crushed material into sand product & oversize, rejecting excess fine particles to the dust collector.
Dust Collector : Micro sized fine is collected by suctioned air and stored in the filler tank. All the process is done by totally enclosed system and free from public pollution.
